Chlorinated Rubber Swimming Pool Coating Reference Formulation

1. Reference Formulation for Chlorinated Rubber Swimming Pool Coating

Note‌: This is a one-component (1K), physically drying system. No curing agent is required. Mixing with epoxy or water-based resins is strictly prohibited due to incompatibility.

2.Key Technical Specifications

Type‌: Solvent-borne, single-pack coating

Finish‌: Semi-gloss (30–40 GU @ 60°)

Volume Solids‌: ~35% (varies by color)

Dry Film Thickness (DFT)‌: 60–80 μm (recommended for full protection)

Theoretical Coverage‌: 120–160 g/m² at 35 μm DFT

Curing Time‌:

Touch dry: 1–2 hours at 25°C

Recoat interval: 4–8 hours

Full service cure: ‌7–10 days before water filling‌

Application Methods‌: Brush, roller, or conventional spray (avoid high-pressure airless due to viscosity)

3.Substrate & Application Guidelines

Compatible Substrates‌:

Concrete, Marcite, Gunite, and previously painted chlorinated rubber surfaces

Incompatible Surfaces‌:

Epoxy-coated, acrylic-painted, metal, fiberglass, vinyl-lined, or heated pools (>35°C)

Surface Preparation‌:

Clean thoroughly with degreaser (e.g., citrus-based cleaner)

Repair cracks with polymer-modified cement

Dry for at least 7 days; moisture content <8%

Sand or blast to ISO G profile (100–150 μm roughness) for mechanical adhesion

Environmental Conditions‌:

Temperature: 10–35°C

Relative humidity: ≤85%

Avoid direct sunlight and rain within 6 hours of application

4.Safety & Compliance Notes

Flammability‌: Highly flammable due to solvent content (VOC ≈ 565 g/L)

Ventilation‌: Mandatory during application and curing

PPE Required‌: Respirator (organic vapor), gloves, goggles, and protective clothing

5.Standards Met‌:

GB/T 25263-2010 (China National Standard for Chlorinated Rubber Coatings)

ISO 12944-5 (Corrosion protection of steel structures)

Complies with OTC VOC regulations in low-emission zones when modified

3.Performance Characteristics & Resistance

4.Application Guidelines

Substrates‌: Concrete, bitumen, asphalt, aged blacktop, thermoplastic coverings

Surface Preparation‌:

Clean, dry, free of oil, grease, dust, and loose particles

Use leaf blower or compressed air for final cleaning

Application Methods‌:

Brush or roller for small areas

Line Lazer-type machine for large-scale marking

Glass Bead Application‌:

Apply immediately after paint application at rate of ‌2 kg beads per 4 L paint‌

Ensure even dispersion for optimal retro-reflectivity

5.Compliance & Standards

This formulation meets or exceeds the following international and national specifications:

AS4049.1‌ – Australian Standard for road marking materials

NZTA M07‌ – New Zealand Transport Agency approval

AASHTO M 248 Type N/F‌ – US highway marking performance standard

TTP 115-E Type III‌ – US federal specification for traffic paint

GB/T 25263-2010‌ – Chinese national standard for chlorinated rubber coatings

ISO 12944-5‌ – International standard for corrosion protection systems

6.Safety & Handling Notes

Flammability‌: Highly flammable due to solvent content; store away from ignition sources

Ventilation‌: Use in well-ventilated areas; avoid inhalation of vapors

PPE Required‌: Gloves, goggles, respirator with organic vapor cartridges

Environmental Note‌: VOC content ~500–600 g/L; comply with local emissions regulations

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